Rack supported warehouse: Cost Effective, Safe & High Density Storage

These are the modern day pre engineered warehouse termed as rack supported warehouse. When you erect the racks and then wrap the skin around them, the structure that you get is called as a rack supported warehouse. The racks supported warehouses uses the racking system as the primary structural support. In such structures one will not find any conventional structural columns, the walls and the roof are fixed directly onto the rack structure. This inside-out approach offers several advantages over a conventional warehouse, where there must first be a building before freestanding racks can be installed to accommodate storage needs.

The erection and commissioning of rack supported warehouse is much faster, since no columns are needed in the structure of rack supported warehouse. The rack supported warehouse are also termed as rack clad warehouse. In a rack supported warehouse the installation of the rack, the material handling equipment and the cladding can be undertaken simultaneously. For the same reasons, it is also cheaper to build as compared with a conventional warehouse with similar storage capacity.

Equally important, a rack supported warehouse provides the maximum use of the available space for storage. The storage height in the rack supported warehouse can be extended to an extent of 44 mts mainly because of the way it is constructed; this surpasses the height limitation of a conventional warehouse. Hence you can pack more into every cubic metre. The rack supported warehouse are commonly deployed in places with high real estate cost or where space is hard to come by, it is a definite plus. Being column free, companies can also make the most of the available foot print. A rack supported warehouse has a far the higher storage density than any traditionally built warehouse.

One of the most important constraint is the safety as a very common question can be how safe is the rack supported warehouse.
As in case of any fabricated structures, properly designed and built, a rack supported warehouse is able to withstand day-to-day stresses from the operation as well as external forces. rack supported warehouse is even preferred and recommended for geographical locations where there is high wind, snow load and seismic activity, as the forces are spread across multiple supporting posts. The fabricated structure of rack supported warehouse have been designed to meet the most extremes of mother natures forces, typhoon force wind up to 220kmph or seismic condition up to UBC4.

Best Suited
Rack supported warehouses are particularly suited for high volume distribution centres (DCs), third party logistics operators (3PLs) and Fast Moving Consumer Goods (FMCG) companies where there is a need to optimise storage density (storage per m3). Equipped with an automated storage and retrieval system (AS/RS), which uses a robotically guided crane together with in and out bound conveyors, the facilities can operate 24/7 with minimal human oversight. For operations where speed is the essence, these facilities can process high volumes of orders, quickly and accurately, with minimal shipping errors.

Are there any drawbacks in having such a warehouse? The most obvious is adaptability. Unlike a conventional warehouse which can be re-configured or put to alternative use, there is no second life for a rack supported warehouse. It can only be used for the purpose for which it was designed.

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