In-lieu of storage racks installed in conventional warehouses, we propose an economical solution by making a rack supported warehouse (RSW), where apart from storage, racks also undertake all the evenly distributed loads of superstructure and sheets as an integrated structure. Having direct saving up to 25% in cost of PEB structure and also Civil Construction by Eliminating Heavy Foundation Footings. We have successfully installed many RSWs in India and abroad in last 8 years.
About the Product
Pre Engineered Building With Storage Solution has following ELEMENTS
- Racks: Conventional / Double deep racks (Load Bearing)
- Superstructure: with Trusses, Purlins & Cladding support structure
- Screwless Roof Sheets & Cladding sheets: with Accessories like Polycarbonate sheets & Wind Extractors
- Selection of suitable material handling Equipments: for Complete package of Most Economic cost per pallet Positions
- Civil Work: Raft Foundation and Floor Slab with walls, gates, Rolling Shutters, Dock levelers
- Electrical Work: Light arrangements / Power points for equipment charging
- Fire hydrant line and sprinkler system
- Solar System
Pre Engineered Building With Storage Solution are generally designed for two categories :-
Ground operated Forklifts Trucks/ Stackers.
Overhead Stacker (Like Indef).
Design for overhead stacker is uneconomic compared to previous type where we can have more supports for superstructure truss. The structure with overhead crane will also have dynamic element , resulting from operation of crane. However, Overhead Stackers ground Operated) are very economical, compared to Stackers/Forklift trucks hence overall economy will be assessed case to case basis. Every Project of Pre Engineered Building With Storage Solution will have its own design parameters & economics as under :-
- Wind Load of Area in India
- Span of the Truss
- Type of Racks and Material Handling System
Economy It’s a proven fact that the cost of Warehouse supported by Racks, will certainly be economical than cost of warehouse & racks built separately. Now how much it is economical, will depend upon all the factors mentioned above. Structural Assurance This whole Integrated Structure with racking Elements and Superstructure is designed by our Dedicated Technical Team according to the Latest IS Codes, Using High-Tensile Steel Elements for wind and seismic Consideration. Structural Analysis Rack assisted warehouse is not an off the shelf product, which can be designed as a standard product for all Conditions, at any place in India. Every case is an individual case, as far as manufacturing & structural analysis is considered. We certainly have a very effective and reliable design Support to analyze any case.
ECONOMY of SAVING in-
- Replacing wide Span Heavy Structure of PEB, Columns, & Portal Frames with lower bearing racks.
- Light Superstructure and Lighter Reactions to Floor Slab, as Building Wind Loads are shared by more column posts.
- Lighter Purlin sections for less span structure.
- Lighter Foundation Footings are for wall and floor loads only.
- OPTIMISED Space planning is done only in the desired area of the warehouse (up to 10%)
- Advantage of Efficient & FAST Completion of Project within 3-6 Months, hence immediate returns on Investment.