Rack Supported Warehouses

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Pre Fabricated Rack Supported Warehouses Contractors Pre Fabricated Rack Supported Warehouses Contractors

In-lieu of storage racks installed in conventional warehouses, we propose an economical solution by making a rack supported warehouse (RSW), where apart from storage, racks also undertake all the evenly distributed loads of superstructure and sheets as an integrated structure.

Having direct saving up to 25% in cost of PEB structure and also Civil Construction by Eliminating Heavy Foundation Footings. We have successfully installed many RSWs in India and abroad in last 8 years.



Products

Pre Engineered Building With Storage Solution has following ELEMENTS

  • Racks - Conventional / Double deep racks (Load Bearing)
  • Superstructure with Trusses, Purlins & Cladding support structure.
  • Screw less Roof Sheets & Cladding sheets with Accessories like Polycarbonate sheets & Wind Extractors.
  • Selection of suitable material handling Equipments for Complete package of Most Economic cost per pallet Positions.

Scope Of Client

  • Civil work - Raft Foundation and Floor Slab with walls, gates, Rolling Shutters, Dock levelers
  • Electrical Work – Light arrangements / Power points for equipment charging.

ADVANTAGES

  • Columns
  • Foundation Footing Cost (Floating Foundation reqd)
  • Lighter Rafter sections due to Less Span, since middle racks also supports roof load. ( No bracings )
  • Lighter Purlin Section due to less C/C column spacing.
  • Optimized Space Planning is possible for type of material Handling Equipment selected. Hence saving of Floor space.
  • Illumination only in the Isles /Required Places.
  • All Advantages of P.E.B. (Pre Engg. Buildings)
  • The drive in system is also suitable for forming the main structure of a self supporting ware house.

Whole Structure is Light yet Very Sturdy for Wind / Seismic considerations.
Saving of lot of botheration of Clients , as turn key project can be executed by one party system economically

Design Consideration

Pre Engineered Building With Storage Solution are generally designed for two categories :-

  1. Ground operated Forklifts Trucks/ Stackers.
  2. Overhead Stacker (Like Indef).

Design for overhead stacker is uneconomic compared to previous type where we can have more supports for superstructure truss. The structure with overhead crane will also have dynamic element , resulting from operation of crane. However, Overhead Stackers ground Operated) are very economical, compared to Stackers/Forklift trucks hence overall economy will be assessed case to case basis.

Every Project of Pre Engineered Building With Storage Solution will have its own design parameters & economics as under :-

  • Wind Load of Area in India.
  • Span of the Truss.
  • Type of Racks and Material Handling System.

Economy – It s a proven fact that the cost of Warehouse supported by Racks, will certainly be economical than cost of warehouse & racks built separately. Now how much it is economical, will depend upon all the factors mentioned above.

Structural Analysis – Rack assisted warehouse is not an OFF THE SHELF product, which can be designed as a standard product for all Conditions, at any place in India. Every case is an individual case, as far as manufacturing & structural analysis is considered. We certainly have a very effective and reliable design Support to analyze any case.

MODULE FOR ELEMENT


 Civil Work
# Foundation
# Shop Floor
# Electrical installation for lights & fixtures for equipment     
# Walls / Ventilator/Wind extractors Coated  
Racks & Pre Engineered Element
# Racks & Accessories
# Portal truss
# Lateral Purlins
# Sheets for Roof & Side Cladding -G.I./ Color  
Gal volume
# Pallets
Material Handling System
# Stacker/ For Lift Trucks
# Overhead Crane Stacker
# A S R S
# Raised Floors & Catwalk

 IMAGE

 COMPARISON CHART RACK SUPPORTED Versus NORMAL WAREHOUSE

  NORMAL WAREHOUSE        RACK SUPPORTED WAREHOUSE
FOUNDATION     Heavy     Light
TRUSS  Required Not Required
CIVIL WORK  More Less civil work
HEIGHT  Less ht. for storage Full ht. for storage
COST  Expensive Less cost(20% less)
SPACE UTILIZATION 
 Under utilization Optimum utilization

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